4 June 2024: Norske Skog will initiate a main study aiming to enter the bleached chemi-thermomechanical pulp (BCTMP) market by starting production at Norske Skog Saugbrugs in Halden. The rockslide at Saugbrugs in April 2023 causing heavy damages on the PM6 machine, released available termo-mechinalcal pulp capacity that can be utilised to produce BCTMP (bleached chemi-thermomechanical pulp) at Norske Skog Saugbrugs. Part of the investment will be covered by the portion of the insurance settlement that has not yet been paid out by the insurance company, amounting to NOK 615 million, for the development of new activities at the plant.
The new BCTMP line will produce approximately 300,000 tons of competitive pulp to meet the growing demand, especially for products in the packaging market. Saugbrugs has adequate access to green energy, and thus continue to deliver products with very low carbon footprint. Norske Skog Saugbrugs will continue to be a reliable supplier of SC-publication paper also after the start of BCTMP production.
"Norske Skog will initiate a main study that will form the basis for a final board decision to build a BCTMP-plant at Saugbrugs in Halden. The net investment in BCTMP production will range between NOK 1.5 to 2 billion (EUR 140-180 million). The construction period is expected to last for two years starting in the second half of 2025. We expect to achieve a return on net investment of more than 20%. This will be the first significant investment at Saugbrugs outside of publication paper in modern times," says Norske Skog's CEO Geir Drangsland.
These investments represent the latest initiative in enhancing the circular and industrial ecosystems at the Saugbrugs mill. The BCTMP production will be based on fresh fibre, and the mill has already access to adequate energy capacity. Norske Skog Saugbrugs investment will exploit existing machinery, equipments and infrastructure; thus, reducing the total investment with approximately 50% compared to a pure greenfield investment case. There will be minor adjustments to the existing infrastructure such as in- and outbound distribution systems, raw material processing machinery and equipment, in addition to the waste-water treatment plant.
Saugbrugs will apply to appropriate authority for electrical grid access and all necessary emission permits, building construction permits and other regulatory necessities. Final investment decisions are planned in the first half of 2025, and the start of BCTMP production is planned in the first half of 2027, and full utilisation is expected in first half of 2028.
“It is gratifying for equipment suppliers, lenders, wood and other raw materials suppliers, shareholders, and customers that we are investing in and establishing a plant for bleached chemi-thermomechanical pulp at Saugbrugs. But those who have the most reason to rejoice, are our employees at Saugbrugs. The new revenue streams from mechanical pulp, along with the production of SC paper at Saugbrugs, will make the factory more profitable and robust, ensuring job security,” concludes Norske Skog’s CEO Geir Drangsland.
Norske Skog Saugbrugs has 400 employees including apprentices with a turnover of NOK 1.8 billion, and a production capacity of 200,000 tonnes of magazine paper with main markets in Europe and North America. Saugbrugs annually produces 2.7 million cubic meters of biogas. Norske Skog Saugbrugs has established the companies CEBINA and CEBICO to handle the new commercial segments within nanocellulose and bio composites.